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Indoor drones have been transforming the way inspectors work in the chemicals industry for several years now. These advanced tools are helping professionals gather visual data from hard-to-reach areas, allowing them to conduct internal inspections without entering hazardous confined spaces.
Inspectors use indoor drones to inspect a wide range of assets, including pipe racks, cables, conduits, fermenter tanks, pressure vessels, storage tanks, Fiberglass tanks, suction ducts, heat exchangers, and storage silos. Traditionally, these inspections required physical entry, the use of scaffolding, or rope access—each of which posed significant risks to the safety of the personnel involved.
By using an indoor drone like the Elios 2, inspectors can remotely enter these spaces and capture high-quality images and video, significantly improving both efficiency and safety. Here are seven key benefits that indoor drones bring to the chemicals industry:
1. **Cost Savings**
Drones eliminate the need for scaffolding, which can be time-consuming and expensive to set up and remove. This leads to major cost reductions, as scaffolding materials and labor can add up quickly. In some cases, the savings can reach hundreds of thousands of dollars per inspection.
2. **Reduced Downtime**
Using drones speeds up the inspection process dramatically. For example, one paper mill tank inspection was reduced from four days to just six hours, saving the client over 960,000 Euros in downtime costs.
3. **Enhanced Safety**
Inspectors no longer need to enter confined spaces or work at height on scaffolding. Instead, they can operate drones safely from the outside, reducing exposure to dangerous environments.
4. **Improved Access**
Drones are designed to navigate tight and complex spaces. Their collision-tolerant design allows them to move close to surfaces and capture detailed footage, making it easier to identify potential issues.
5. **High-Quality Visual Data**
With features like 4K video, image stabilization, and advanced lighting, drones provide clear, detailed visuals that help inspectors make accurate assessments.
6. **Increased Inspection Frequency**
Because drones allow for quick and efficient inspections, companies can perform checks more often. This leads to better maintenance planning and fewer unexpected failures.
7. **Data Localization with Inspector 3.0**
Flyability’s Inspector 3.0 software helps track and locate defects found during inspections, making it easier to follow up and share findings with other teams.
Overall, indoor drones are not just changing the way inspections are done—they’re making them safer, faster, and more cost-effective. As technology continues to evolve, their role in the chemicals industry will only grow.