Wire-Free Rubber Mulch Making Machine for Waste/Scrap/Used Tire Recycling
Function: This machine is designed to further reduce 50-150mm chips from a primary shredder into 10-20mm wire-free mulch. It plays a crucial role in the tire recycling process by removing metal wires and producing clean rubber particles.
More Details
Shredwell RR series tyre rasper is specifically engineered to extract wires from pre-shredded tire chips, generating wire-free rubber chips within the size range of 10-20mm. It serves as a secondary cutting stage in the comprehensive tire recycling system.
Our patented design ensures the most efficient and cleanest removal of wires from rubber tires, enabling processors to generate revenue from both the rubber and the extracted metal.
End Product and Some of Its Uses
Table 1
End Product of Tire Recycling Machine and Some of Its Uses
| Sizes |
50-150mm Chip Rubber |
10-20mm Ground Rubber |
1-5mm Crumb Rubber |
30-120mesh Powder Rubber |
| Applications |
Tire Derived Fuel |
Loose-fill playground |
Paving |
Tire Derived Products |
| Tire Derived Aggregates |
Landscape mulch |
Turf infill |
Asphalt additive |
| Tire Derived Products |
Equestrian material |
Tire Derived Products |
 |
| Alternative Daily Cover |
Tire Derived Fuel |
 |
 |
| Â |
Tire Derived Products |
 |
 |
Table 2
Implications for the Terminology in Table 1
| Tire Derived Fuel |
To increase burning value at cement kilns |
| Tire Derived Aggregates |
As lightweight landfill to replace conventional aggregates like rock. To mitigate vibration in light rail systems. Other civil engineering projects. |
| Alternative Daily Cover |
Used at landfills instead of soil to control vectors, fires, odors, blowing litter, and scavenging. |
| Paving |
Sports track, Gym flooring, etc. |
Main Features
* The rotor is manufactured and designed for minimal wear.
* Blades and screens are easily exchangeable for efficient maintenance.
* Available with different screen hole sizes for flexible production.
* Internal wear surfaces are lined with replaceable wear liners, which can be changed when worn. This exclusive feature eliminates the need for maintenance welding and increases machine uptime.
Tire Rasper (Tire Recycling Machine) Specification
| Rasper |
RR315 |
RR135 |
RR90 |
RR75 |
| Motor |
Siemens |
Siemens |
Siemens |
Siemens |
| Power |
315kw |
135kw |
90kw |
75kw |
| Voltage |
as per request |
as per request |
as per request |
as per request |
| Cutting chamber(L*W) |
700*1560mm |
740*1200mm |
550*1000mm |
550*800mm |
| Equipment dimension |
6220*2170*3560mm |
2010*2560*4110mm |
2090*2180*4100mm |
1990*1980*4100mm |
| Weight |
24000kg |
13500kg |
9200kg |
8500kg |
| Hopper opening |
1730*880*910mm |
1410*910*1410mm |
1190*710*1250mm |
980*700*1260mm |
| Capacity |
3-6t/h |
1.5-3t/h |
1-1.5t/h |
0.7-1t/h |
| Final product |
10-30mm |
10-30mm |
10-30mm |
10-30mm |
Proposal & Quotation
Please let us know your requirements so we can provide you with the most suitable offer.
1. What are the sizes of your tires?
2. What output size do you need? For what purpose will you use the end product from the recycling machine?
3. How many tons per hour do you need the waste tire recycling machine to process?
FAQ about Shredwell
1) Are you a factory or trade company?
We are a professional recycling shredder factory with modernized management and quality control systems, experienced production teams, and advanced manufacturing facilities. Our export ratio is around 50%.
2) How can I trust your company?
a. Modernized management and quality control system, experienced production team, and advanced manufacturing and processing facility.
b. We use famous brand components as standard configuration, such as Siemens motor, Tongli or SEW reducer, Siemens PLC, and Schneider components. All parts are processed by CNC machining to ensure precision.
c. Assessed by third-party national test centers. National patents for all equipment, as well as CE and ISO certifications.
d. Welcome to inspect anytime. We are near Shanghai airport.
e. Our machines excel in wear plates, seals, structural design, and pressure head.
3) How about the test running and installation?
Before placing an order, you are welcome to test all machines in our factory. We have ready machines available at all times.
Before shipping out the used tire shredding line, we will invite you to test the machines. Once satisfied, we will proceed with packing and delivery.
We will send our engineering team (at least one mechanical engineer and one electrical engineer) to your country to assist with installation, commissioning, and training.
4) What is your warranty?
Under proper usage, the warranty period is 1-3 years for the entire machine.
5) Is your price competitive?
We only supply high-quality machines. We will give you the best factory price based on superior product and service.
Some shredders may be cheaper than ours, but to get a true cost picture, you should consider the total cost, including plant longevity and potential lost production if they malfunction.
Packing and Delivery
1. A layer of plastic wrap protects single and double-shaft shredders and auxiliary machinery from dust, moisture, and corrosion.
2. Wooden cases are used as outer packaging. Custom options are available.
3. An excellent logistics team guarantees safe shipment of the shredder machines to your warehouse, with no extra fees on export or import customs.
Company Introduction
Wuxi Shredwell Recycling Technology Co., Ltd. is an integrated enterprise committed to developing, designing, manufacturing, selling, and installing shredding recycling machinery. Our equipment is based on self-owned intellectual property and incorporates advanced European and American technology.
Shredwell has been in the shredding and recycling industry for over 10 years. Our engineering team has around 15 years of experience in designing and manufacturing tire recycling machine lines.
Located in Wuxi, China, Shredwell covers an area of more than thirty thousand square meters. We have a modernized technology center and various processing and testing equipment, with over 100 experienced staff, including more than 30 professional engineers. Our main focus is to provide customers with cost-effective tire recycling systems, ranging from TDS system (50-100mm output chips), TSM system (20mm output wire-free chips), TSC system (1-5mm rubber crumb), and TSP system (30-120mesh rubber powder).
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