"Along with the U? Xi? Withdrawn from the home, the rich and beautiful? Skeletons Wo Siming Soxhimie Soxhlet Soxhub Juggernaut Witch Chestnut Soxhound Lay lying? Cattle? Spoon waxy?机 诤 谩 痹 谀 谀 谀 virtuous hole ㄆ 榇 逃 逃 Escape 邢? Moxibustion 谝 谝 ┏ ┏ 淠 guide 淠 诘 机 机 机 robotic automated production line, the robot constantly waving the smart arm busy homework. Previously, Nantong COSCO Kawasaki steel scribing and cutting processes are required to rely on two manual processes, not only long working hours, and labor-intensive now, just a worker click on the mouse release "command" can be done by the robot. Today, this highly efficient and low-intensity production operation has become the "new normal" for the Nantong COSCO Kawasaki workshop, and as the robot moves into the workshop and workshop of the shipyard, it gradually scales up in shipbuilding such as cutting, welding and painting Be applied, many domestic shipping companies opened the "smart manufacturing" new model.

Under the scorching sun, it was a torment to shipyards welders, polishers and sprayers under the heat of summer heat. Robot instead of manual work, not only the workers from the "bitter, dirty, tired" operating environment freed, but also promote the shipbuilding process reborn, to promote the efficiency of shipbuilding. At present, this expectation is becoming a reality. More and more domestic shipyards have realized the advantages of "smart manufacturing" in enhancing the efficiency of shipbuilding and enhancing the accuracy of shipbuilding as robots are more widely applied to shipyard processes.

In 2010, Nantong COSCO KHI started to inspect robotic operations and vigorously promoted factory automation. In 2012, the company invested more than 40 million yuan to introduce three robotic automated production lines of bars, sections and assemblies, as well as a number of streamlined production lines. After these production lines are put into production, not only the staff reduction has been realized, but also the product quality has been greatly improved while greatly improving the efficiency.

It is understood that Nantong COSCO Kawasaki internal workshop profile before the group of up to 36 people, the introduction of automated production lines, staff reduced by half. At the same time, the scribing and cutting of the steel are all done by the robot. The workers only need to confirm the operation with the computer and view it on the side. One person can complete the workload of 6 people. Moreover, the original need to cut a steel section needs 3 days, now can be completed in half a day, cutting can be completed 160 to 170 angle steel.

In addition, all profiles, cutting the size of the material, the standard and other information designed by the Enterprise Design Department, amended, the input information system; networked automated production line in accordance with the specifications of the material, cutting, transportation, etc., to ensure the accuracy of product quality And stability. Through nearly 4 years of application, most of COSCO Kawasaki's workshops in Nantong have realized automation. The one-time utilization rate of steel plate reaches 92% and the repeated utilization rate exceeds 95%. Three automatic production lines have increased the production efficiency of the corresponding process by about 70% .

Not only Nantong COSCO Kawasaki, Jiangsu New Era Shipbuilding Co., Ltd. introduced pipe welding robot from the beginning of construction, Shanghai Jiangnan Shipbuilding Co., Ltd. also introduced three fully automatic pipe welding production lines and equipped with 6 sets of welding robots. In addition, China Shipbuilding Chengxi Ship (Guangzhou) Co., Ltd. and some other domestic shipyards have also "test the water" robot manufacturing. The widespread use of robots in shipbuilding such as cutting, welding and painting not only greatly increases the production efficiency but also effectively reduces the production cost.

Jiangsu New Era Shipbuilding Co., Ltd. official said that in the current "difficult orders" and "difficult delivery" of the grim situation, instead of manual welding robotic welding operations, not only reduce the labor intensity of workers, but also protect the quality of welding and improve The welding efficiency, but also shipyard to ensure that the production cycle, great benefit to reduce costs. Industry stakeholders also pointed out that with the acceleration of the pace of transformation and upgrading, vigorously promote the use of robots, shipbuilding enterprises to enhance production efficiency and competitiveness of one of the main ways, but also the shipbuilding industry to achieve the inevitable choice of intelligent manufacturing.

Water/Wet type wire drawing machine

LT23-25/288 water tank wire drawing machine
(1) Main technical parameters:
1. Maximum incoming line strength: ≤ 1400Mpa;
2. Drawing passes: 23, 25;
3. Maximum incoming wire diameter: 1mm;
4. Minimum outlet diameter: 0.1-0.12mm;
5. Maximum drawing speed: 15m/s;
6. Average pass compression ratio: 14%;
7. Motor power: 15-18.5kw.
(2) Equipment composition for wet wire drawing machine
1. The frame is formed by welding section steel, and the tank body is formed by welding stainless steel plate;
2. The tower wheel is made of 45 steel, the working surface is sprayed with tungsten carbide powder (WC), the surface hardness is ＞ HRC60, the surface finish is 0.4Ra, and the service life is more than two years;
3. The machine coefficient is large in the front and small in the rear, which is conducive to improving production efficiency and continuous production;
4. Both the mold base and the mold base have angles, and the steel wire is always in a straight line during drawing, which is conducive to improving the quality and not easy to break the wire;
5. Tower wheel and mold are cooled by immersion in self circulating lubricating coolant;
6. The transmission mode is driven by synchronous belt to eliminate oil leakage and reduce noise;
7. The main bearings are made of NSK brand from Japan, and the motors are frequency conversion motors;
8. The finished product mold is installed in the mold base that can adjust the angle, which is conducive to the alignment of the finished product reel and the adjustment of the product ring diameter;
9. Box overturning force ≤ 200N;
10. All wire passing wheels and rollers are subject to quenching treatment, with surface hardness ＞ HRC50;
11. AC frequency conversion speed regulation is adopted, and the frequency converter adopts Siemens or Huichuan brand;
12. The electric control mode is PLC control, and the PLC is made of Mitsubishi or Siemens;
13. The touch screen is Taiwan made color touch screen, and low-voltage electrical components are all domestic well-known brands;
14. The machine is equipped with inching, front and rear linkage, start, stop and other functions. The human-machine interface of the main operating console has the functions of length, speed preset display, fault query, and equipment status display;
15. The electric cabinet is a standard cabinet produced by professional enterprises.

Water/Wet Type Wire Drawing Machine,Water Type Wire Drawing Machine,Wet Type Wire Drawing Machine,Water Tank Wire Drawbench

Jiangyin Wanyi Machinery CO.,Ltd , https://www.wydrawmachine.com

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