Manufacturing is one of the factors for the rapid development of the domestic economy. However, the manufacturing industry has brought environmental pollution to the improvement of our lives. For example, dust pollution has become particularly significant in recent years. One of the key areas of dust management in the department. So how do the dust in the mechanical machining workshop be treated?

Today, everyone will work with SINOVAC Xiaobian to understand the knowledge and dust generation problems and solutions in the field of machining.

The concept of machining:

The machining shop consists of several machining systems and auxiliary machining systems. The machining system is the main component of the machining shop. The machining system is a complex system consisting of machine tools, fixtures, tools, workpieces, orders, tasks, drawings, and processes. Machine tools (including ordinary machine tools and CNC machine tools) are the main components of the machining system. In addition, the machine tool itself can be regarded as a system, and includes subsystems such as a motor drag system, a machine tool mechanical transmission system, and a control system. Among them, the motor drag system and the machine tool mechanical drive system are collectively referred to as a machine tool transmission system. According to the function of the machine drive system, it is divided into the main drive system and the feed drive system. Sometimes, depending on the needs of the research, the machining system includes operators and machining processes. Auxiliary processing systems include lighting, air conditioning, compressors, logistics systems, etc., where the logistics system includes forklifts, brakes, and the like.

Mechanical workshop dust source:

The main direct source of machining dust is the dust released by the workpiece material under the interaction of the tool and the workpiece during the cutting process. Secondly, the wear and tear of the tool also generates a part of the dust. The experts also point out the source of the ultra-fine dust in the grinding process. The material including the grinding wheel and the workpiece contact surface is volatilized by high temperature combustion and its subsequent condensation.

The generation of dust particles is closely related to the chip forming mode. Because brittle materials are very different from ductile materials: ductile materials are obtained by plastic deformation to obtain strip or knot cutting to achieve material removal; brittle materials are realized by brittle fracture, and the mechanism for producing chips is quite different, dust The mechanism of particle generation is also different.

Mechanical processing dust control measures:

Although many CNC machine tools now use a closed structure, which limits the diffusion of dust, there are still suspended dust particles leaking when the machine door is opened, and there is no relevant dust control device (such as vacuum cleaning system, dust collection system). ), causing the dust generated by the processing to be directly discharged into the surrounding air, polluting the environment of the machine shop. Therefore, the dust removal device needs to be installed in the machine shop according to the situation.

The dust removal device is installed in the machining workshop. It cannot be blindly selected. It needs to be based on the workshop conditions, the number of stations that are easy to generate dust, the size of the machine tool and the amount of dust, etc. Only after detailed understanding can we know what parameters of the dust removal device to control the workshop dust. Can meet the requirements. There are many machine tools in the workshop that are prone to dust. SINOVAC Xiaobian suggests that you can consider the central vacuum system or the central dust collection system. They can simultaneously perform vacuum cleaning operations at multiple stations and reduce machine tools. Dust pollution problems in the dust room.

The large number of machining workshops, reducing the environmental impact of the machining process and machining workshops is an important part of green manufacturing. Therefore, it is very important and meaningful to install dust removal devices for dust control in machine shops.

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