Precision Electronic Product Clean Workshop Electronic and chemical clean rooms
The business scope includes: microelectronic purification workshop, integrated electronic production workshop, chemical material production workshop, electronic equipment production workshop, automotive parts production workshop, mobile phone chip production workshop, and other purification engineering;
Jilin HaoChen cleaning Engineering Technology Co., Ltd. is a technological innovation enterprise focusing on the pharmaceutical purification engineering industry. The enterprise has a superb purification engineering technical team and excellent construction force. The company has always pursued the service tenet of "safety first, quality-oriented, customer first and technology first". Many representative air purification projects have been established in Jilin Province, Heilongjiang Province, Liaoning Province and Inner Mongolia Autonomous Region. With a registered capital of 5.8 million yuan, the company has grade II qualification for professional contracting of Building Decoration Engineering; Grade II qualification for professional contracting of building electromechanical installation engineering.
Precision Electronic Product Clean Workshop,Electronic Repair Workshop,Dust Free Room Workshop,Dust Free Workstation Jilin HaoChen cleaning Engineering Technology Co., Ltd , https://www.hcaircare.com
When it comes to manufacturing plastic products in medium to high volumes, injection molding is a go-to process due to its speed, precision, and ability to handle complex shapes. It also offers high repeatability and low maintenance costs. However, one common challenge that can undermine these advantages is mold release issues. These problems can lead to surface imperfections, incomplete parts, reduced mold life, and even parts sticking to the mold during the next cycle. In the worst cases, they result in costly downtime and repairs.
A manufacturer producing injection-molded ski goggles faced such challenges. They used H-13 tool steel — a popular choice for molds — in their silicone molds. The design of the goggles required a highly intricate mold with tight tolerances, which created areas where the parts stuck, making clean release difficult. After trying standard solutions like high polish and chrome plating without much success, they turned to Magnaplate for a more effective solution.
Magnaplate applied a Nedox® surface treatment to both halves and the core of the high-pressure injection tool. The rest of the mold, including the copper inserts, was masked. Nedox proved to be an excellent option for this application because of its exceptional mold-release properties. Its unique polymer-impregnated surface makes it extremely difficult for any solid material to stick permanently. Additionally, Nedox offers corrosion resistance for most metals and alloys, which is especially important when working with H-13 tool steel.
Other key benefits of Nedox include:
- A low coefficient of friction (COF) that prevents stick-slip and makes cleanup easier.
- Resistance to chemicals, acids, and alkalis.
- Uniform coating application, unlike traditional chromium plating.
- Surface hardness up to 68 Rc.
- A wide operating temperature range from -250°F to +950°F (-157°C to +510°C).
Since the application of Nedox, the ski goggle mold has performed exceptionally well over a long period, consistently delivering high-quality results. The coating continues to meet all performance expectations.
Removing molded materials flawlessly is essential for successful injection molding. With Nedox, plastic parts release easily from the mold, eliminating the frustration and inefficiencies caused by sticking. Whether you're manufacturing toys, kitchenware, electronics, or ski goggles, Nedox ensures your parts come out perfectly every time.
If you're looking for a reliable solution to improve mold release and protect your tools, the experts at Magnaplate are here to help. We can tailor a Nedox coating to meet your specific needs and ensure optimal performance.
For more details about Nedox coatings and how they can benefit your production, visit our product page today.